Digital Bruxism Splints in 48 h: Precision and Clinical Value
Digital Splint Brux® bruxism splint: custom design, 3D model included and 48 h delivery. Send your first case with no obligation.
Thousands of patients already wear a 3D Splint Brux® bruxism splint, developed with advanced digital technology for dental clinics that need precision, speed and high added value. We manufacture every custom bruxism splint with 3D printing and certified biocompatible materials, and deliver it in 48 business hours (not counting the day the STL file is received).
📦 Real example: if you send us the case on a Monday, you will receive it on Thursday or on the day you specify in the prescription, with delivery before 12 noon available.
In addition, all our splints include a custom 3D model of the patient, helping you validate the clinical fit, explain the treatment more clearly and reinforce the value perceived by the patient in your practice.
How do we manufacture a digital occlusal splint at Smileep?
In our dental laboratory we have optimized the entire digital manufacturing process so you can offer your patients a high-precision bruxism splint, with excellent fit and no need for chairside refinements.
This is our step-by-step workflow:
- Digital case reception We receive your STL files together with the clinical instructions. You can send them directly from your intraoral scanner and we take care of creating the work order in our system.
- Design in specialized CAD software Our team designs the bruxism splint from scratch; we do not use predefined templates. Occlusal contacts are adjusted to each patient’s needs, and we can customize anterior guidance, thickness and upper or lower splint design according to your instructions.
- Design review (optional) We offer the option to review the design before manufacturing and use the video to explain the case to your patients.
- 3D printing with premium materials We use high-strength biocompatible resins and latest-generation 3D printing technology. This ensures durability, precision and a high-quality finish.
- Polishing, finishing and quality control Each splint is finished and checked manually to remove edges, ensure a smooth surface and secure an accurate fit.
- Printed 3D model included In every shipment, we add the 3D printed model to support clinical validation and treatment explanation for the patient.
- 48 h business delivery We ship the splint to your clinic within 48 hours (not counting the day the file is received), and offer deliveries before 12 noon if needed.
Splint Brux® is a high-level clinical solution, custom-made by expert dental technicians with CAD design technology and state-of-the-art biocompatible 3D printing, designed to integrate seamlessly into your digital workflow.
A Durable, Aesthetic and Clinically Reliable Bruxism Splint
If you want to offer your patients a splint that truly withstands daily use, retains its shape and preserves its aesthetics, this is the right choice.
At Smileep we do not use generic resins: we use the best material available for 3D printed occlusal splints.
The Splint Brux® bruxism splint is manufactured with Dental LT Clear Resin (V2), a biocompatible resin developed specifically for 3D printing occlusal splints. This material guarantees not only excellent mechanical strength, but also superior clinical durability and a highly transparent aesthetic finish.
- Precise fit from the first moment; Digital technology eliminates the errors of traditional techniques, ensuring a splint that fits perfectly in the patient’s mouth.
- Fewer adjustments, more time for your clinic: Thanks to the precision of CAD/CAM design, adjustment appointments are reduced, optimizing your schedule and improving the patient experience.
- High-quality materials: Splint BruxⓇ splints are manufactured with resistant materials designed to withstand continuous night-time use and minimize wear.
- Fast and efficient manufacturing: We commit to manufacturing and delivering your splints in only 48 hours
Certified biocompatibility under ISO standards.
Dental LT Clear Resin V2 complies with the highest healthcare safety standards:
- Non-cytotoxic (EN ISO 10993-5:2009)
- Non-irritating and non-sensitizing (ISO 10993-10:2010)
- Non-genotoxic and not systemically toxic
- Approved under ISO 10993 and ISO 7405 for dental use
- Compliant with ISO 13485 and 14971 (medical devices)
It is a safe, tested and validated material for prolonged clinical use, offering peace of mind to both the professional and the patient.
Printing and post-curing under technical control
Each splint is printed on Formlabs printers with validated parameters and post-cured at 60 °C for 60 minutes, ensuring rigidity, durability and full material activation.
At Smileep we do not use generic resins. We use the best material available for 3D printed occlusal splints, with reliable clinical results that remain stable over time.
How Do We Manufacture Bruxism Splints at Smileep?
At Smileep®, we have developed a complete digital process so you can offer your patients a high-precision bruxism splint, manufactured according to clinical criteria and ready to use from the first fitting.
Our goal is to simplify your work, save chair time and raise the perceived quality of the treatment.
What do we need to start your case?
✅ Intraoral scan in STL format
Of the corresponding arch (upper or lower) + antagonist + bite registration in occlusion.
If you have questions about how to scan correctly, see this step-by-step guide: 👉 How to perform an intraoral scan for a Michigan-type splint
✅ Digital medical prescription
At Smileep® we work with an internal CAD design protocol that includes multiple configurations to adapt the bruxism splint to the needs of each case.
Design types according to anterior guidance:
- Surface with canine and incisal guidance
- Surface with canine guidance
- Completely flat occlusal surface, without guidance
Finishing options according to gingival contour:
- Straight vestibular contour and lingual contour adapted over the gingiva
- Anterior 3-3 scalloped contour and posterior contour over the gingiva
- Straight anterior contour and scalloped posterior contour
These designs can be adapted to different therapeutic objectives: protection, stabilization, deprogramming or post-rehabilitation maintenance.
If you want to standardize your cases, or are not sure which option to apply in each situation, our team supports you during planning.
Custom designs according to the clinical indication
Each bruxism splint is designed from scratch, without predefined templates or generic automation. Our technicians apply custom clinical criteria in each case, based on your prescription, the scan and the patient’s functional conditions.
During CAD design, we work on:
- Occlusal stability
- Anterior guidance according to clinical needs
- Absence of functional interferences
- Relationship with restorations, prostheses or previous rehabilitations
Each splint is manually reviewed before printing to ensure everything follows your instructions. If we detect inconsistencies or areas for improvement, we contact you before moving into production.
Our goal is for the bruxism splint to arrive at your clinic ready to deliver, with no need for adjustments and with maximum clinical reliability.
Manufacturing with dental 3D printing technology
We use 3D printing technology developed specifically for clinical dentistry, allowing us to manufacture bruxism splints with a precision and stability that traditional methods cannot achieve.
Each splint is printed with Form 3B equipment configured to achieve maximum definition and fidelity to the CAD design. This guarantees an accurate, reproducible and clinically reliable result, even in the most demanding cases.
The material used is Dental LT Clear Resin V2, a biocompatible, rigid, wear-resistant resin with an excellent optical finish. Its mechanical performance has been validated for prolonged intraoral use and exceeds the ISO standards applicable to dental medical devices.
Once printed, the splint undergoes controlled thermal post-curing, ensuring complete material activation and long-term functional stability.
Although we trust the technology, the human touch remains essential to guarantee perfection:
- Our technicians review each splint one by one to confirm that it meets the highest quality standards.
- During the finishing process, we perform the final adjustments needed to ensure a smooth, edge-free surface and an ergonomic, comfortable shape for the patient.
The result is a clear, durable bruxism splint with a reliable clinical fit from the first appointment, reducing working time and increasing patient satisfaction.
48-hour delivery with premium presentation
Each bruxism splint is shipped within 48 business hours, not counting the day the scan is received. You can request delivery for a specific date or add the option of urgent shipping with delivery before 12 noon, if needed.
We know that small details make a difference, so we treat every delivery as unique. Our premium packaging is designed to make your work easier and raise the patient’s perception of the treatment.
Each box includes:
- The splint ready to deliver
- The printed 3D model, ideal for checking the clinical fit and explaining the case to the patient
- A high-quality case, resistant and functional, perfect for daily use
- Printed instructions for the patient on use, cleaning and maintenance
Everything is designed so you can deliver a bruxism splint with maximum confidence, in a professional format and with real added value.
Why choose Smileep for your bruxism splints?
Because here, precision and personalization are not just words.
Every splint we manufacture is designed with real clinical criteria, digitally adapted to your patient’s anatomy and finished with maximum attention to detail. From the scan to the final fit, we take care of every stage so you only have to deliver a perfect result.
Below, you can see how a Splint Brux® splint performs in the mouth: exact fit, flawless transparency and immediate comfort.
This is how we work. This is how we help your clinic stand out.
How do you start working with us?
If you are looking for a bruxism splint with precise fit, custom clinical design and a delivery experience that raises the perceived value of your treatment, you are in the right place.
We specialize in manufacturing splints that improve the patient experience and optimize your clinic’s workflow. From scanning to delivery, everything is designed to help you work better, faster and with complete confidence.
FAQ
What is a digital bruxism splint?
It is an occlusal splint designed digitally from an intraoral scan, manufactured with 3D printing and biocompatible materials. It enables a more precise fit, without physical impressions or extensive chairside adjustments.
How quickly is the splint delivered?
The Splint Brux® splint is delivered within 48 business hours from receipt of the STL file. You can also request urgent delivery or delivery on a specific date, according to the prescription.
What is included with the splint shipment?
Each shipment includes the finished splint, the printed 3D model, a premium case and patient instructions for use and maintenance.
What happens if the splint fractures?
All our splints have a 1-year warranty. Please check our conditions.
How do I start working with Smileep?
You only need to send us an intraoral scan in STL format and your clinical prescription. If it is your first case, you can request it with no obligation to check the quality and real fit.